 | |  IT(Intelligent) Feeder System |
| Samsung’s optional IT Feeder System assures correct feeder positioning because it checks the replaced feeder locations every time a component is loaded. The machine does not enter production mode when feeders are loaded incorrectly. It alerts the operator and provides easy-to-follow instructions for corrective action. | |
 | IT Feeder Features
Built-in CPU Board / Use of Device Net / Maintenance Record / Storage of Component No., Component Inventory, etc. / Component Shortage Warning LED / Feeder Recognition / Confirmation
Feeder Placement Verification
Performs a changeover setup verification each time a feeder is reinserted. This feature saves valuable time and avoids costly rework due to incorrect feeder positioning.
Remaining Component Quantity Alarm
Helps to ensure continuous system operations. This basic function of the IT Feeder System alerts the operator that a component supply needs to be replenished, based on the remaining quantity.
Production Information Tracking / Recording Function
Automatically tracks and generates a record of production information, such as operation hours, program developer, operated equipment, worked on components, etc. |
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| EasyOLP Line Balancing Software Support | |
 | Creates automatic placement routines on any number of machines in a production line, to configure the most productive line balance for any environment or series of products. |
| | Automatic Sequence Program Optimization | |
 | The SM Series features built-in optimizer software to ensure exceptionally efficient machine operation. It automatically configures the optimum feeder set-up and most efficient program sequence according to user-defined priority conditions. This function minimizes changeover while maximizing |
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| | | IT(Intelligent) Feeder System | |
| Samsung’s optional IT Feeder System assures correct feeder positioning because it checks the replaced feeder locations every time a component is loaded. The machine does not enter production mode when feeders are loaded incorrectly. It alerts the operator and provides easy-to-follow instructions for corrective action. | |
| IT Feeder Features
Built-in CPU Board / Use of Device Net / Maintenance Record / Storage of Component No., Component Inventory, etc. / Component Shortage Warning LED / Feeder Recognition / Confirmation
Feeder Placement Verification
Performs a changeover setup verification each time a feeder is reinserted. This feature saves valuable time and avoids costly rework due to incorrect feeder positioning.
Remaining Component Quantity Alarm
Helps to ensure continuous system operations. This basic function of the IT Feeder System alerts the operator that a component supply needs to be replenished, based on the remaining quantity.
Production Information Tracking / Recording Function
Automatically tracks and generates a record of production information, such as operation hours, program developer, operated equipment, worked on components, etc. |
| | EasyOLP Line Balancing Software Support | |
| Creates automatic placement routines on any number of machines in a production line, to configure the most productive line balance for any environment or series of products. |
| | Automatic Sequence Program Optimization | |
| The SM Series features built-in optimizer software to ensure exceptionally efficient machine operation. It automatically configures the optimum feeder set-up and most efficient program sequence according to user-defined priority conditions. This function minimizes changeover while maximizing machine runtime. |
| | Longer Mean Time Between Assists (MTBA) | |
| Top-quality accessories, such as non-stop tape feeders and non-stop tray feeders, increase overall system reliability and help significantly reduce amount of machine downtime. | |
 | Non Stop Tape Feeder
The new SM tape feeder employs an endless-discharge method of non-stop operation in delivering reliable, repeatable, and efficient component pickups. Components supplied on tape can be reloaded easily while the machine is running, ensuring smooth continuous system operation(SM Tape Feeder).
Non Stop Tray Feeder
JEDEC tray cassettes are separated into upper and lower portions and can operate independently. Tray components also can be reloaded while the machine is running, enabling consistent non-stop operation(FW20NS).
Non Stop Tape Splicing
Provide a continuous, steady supply of available components quickly and easily using a component tape connecting splicer.
Automatic Pickup Position Adjustment
SM Series systems perform real-time recognition of a component as it is picked up from the component feeder. This feature provides the ability to automatically adjust the pickup position, ensuring that components are picked up consistently at the center, regardless of tape variations. |
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| Dual Gantry - Twin Servo Control System |
| Dual Gantry - Twin Servo Control System | |
 | SM systems are designed with two complete independently-driven gantries that support of a total of 12 placement heads. Twin Servo structure and strong mechanical property of the drive guarantee placement stability and enhance the placement speed. Also, they keep the machine from shaking by adopting the optimized motion profile to move the gantries smoothly. |
| | Improved Applicability to PCBs - Dual-Lane Conveyor System | |
 | The SM Series dual-lane conveyor system accommodates PCBs up to 220mm, increasing the overall placement speed. The system can also accommodate PCBs up to 420mm on a single-lane conveyor.
⒚ Minimum and Maximum PCB Width Support
| | PCB | Small PCB | Single Lane | Dual Lane | Large PCB | | CP60 Series | 50mm | 320mm | 160mm | 400mm | | SM310 | 40mm | 420mm | 220mm | 500mm( * ) |
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“*”Edge Fixer : 490mm |
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| | |
| Dual Gantry - Twin Servo Control System | |
| SM systems are designed with two complete independently-driven gantries that support of a total of 12 placement heads. Twin Servo structure and strong mechanical property of the drive guarantee placement stability and enhance the placement speed. Also, they keep the machine from shaking by adopting the optimized motion profile to move the gantries smoothly. |
| | Improved Applicability to PCBs - Dual-Lane Conveyor System | |
| The SM Series dual-lane conveyor system accommodates PCBs up to 220mm, increasing the overall placement speed. The system can also accommodate PCBs up to 420mm on a single-lane conveyor.
⒚ Minimum and Maximum PCB Width Support
| | PCB | Small PCB | Single Lane | Dual Lane | Large PCB | | CP60 Series | 50mm | 320mm | 160mm | 400mm | | SM310 | 40mm | 420mm | 220mm | 500mm( * ) |
|
“*”Edge Fixer : 490mm |
| | Dual-Lane Conveyor System | |
 | Dual-lane conveyor is a system that minimizes the loss of time for PCB loading. As the system populates one PCB, a second PCB can move either into the placement position or onto the next machine, thereby eliminating PCB loading time that can account for up to 20% of the total production time. |
| | Five-Stage Variable Board Stopper | |
 | Optimum PCB positioning can be established for each board using the variable board stopper, which reduces PCB loading time to increase productivity. |
| | High-Speed Vision System - Line Scan Optical | |
 | The Samsung Model SM310 Placer's scanning speed and small chip placement capabilities are enhanced by fixed its Line Scanning Optical (LSO) vision system. The optimum arrangement of three vision cameras in one vision system assembly per gantry makes it possible to recognize six components simultaneously. LSO vision with TELICENTRIC lens reinforces the stability of components recognition. Especially, it helps a micro chip to recognize components images more accurately for better placement. Vision recognition algorithm eliminates the noise of components image as well as minimizes the error rate by adopting the features such as the reversion of LED or components placement failure detection. |
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| | |
| Dual Gantry - Twin Servo Control System | |
| SM systems are designed with two complete independently-driven gantries that support of a total of 12 placement heads. Twin Servo structure and strong mechanical property of the drive guarantee placement stability and enhance the placement speed. Also, they keep the machine from shaking by adopting the optimized motion profile to move the gantries smoothly. |
| | Improved Applicability to PCBs - Dual-Lane Conveyor System | |
| The SM Series dual-lane conveyor system accommodates PCBs up to 220mm, increasing the overall placement speed. The system can also accommodate PCBs up to 420mm on a single-lane conveyor.
⒚ Minimum and Maximum PCB Width Support
| | PCB | Small PCB | Single Lane | Dual Lane | Large PCB | | CP60 Series | 50mm | 320mm | 160mm | 400mm | | SM310 | 40mm | 420mm | 220mm | 500mm( * ) |
|
“*”Edge Fixer : 490mm |
| | Dual-Lane Conveyor System | |
| Dual-lane conveyor is a system that minimizes the loss of time for PCB loading. As the system populates one PCB, a second PCB can move either into the placement position or onto the next machine, thereby eliminating PCB loading time that can account for up to 20% of the total production time. |
| | Five-Stage Variable Board Stopper | |
| Optimum PCB positioning can be established for each board using the variable board stopper, which reduces PCB loading time to increase productivity. |
| | High-Speed Vision System - Line Scan Optical | |
| The Samsung Model SM310 Placer's scanning speed and small chip placement capabilities are enhanced by fixed its Line Scanning Optical (LSO) vision system. The optimum arrangement of three vision cameras in one vision system assembly per gantry makes it possible to recognize six components simultaneously. LSO vision with TELICENTRIC lens reinforces the stability of components recognition. Especially, it helps a micro chip to recognize components images more accurately for better placement. Vision recognition algorithm eliminates the noise of components image as well as minimizes the error rate by adopting the features such as the reversion of LED or components placement failure detection. |
| | Maximize Small Component Placement Capabilities at Short Distances | |
 | Using a combination of the enhanced recognition algorithm for small component nozzles and new SM feeders, the SM Series can place components ranging from 0402 to 0603 and 1005 at very short distances. This feature maximizes the stability and working efficiency of the system (based on 0201 chip, 0.1mm pitch). |
| | Machine Stability and Reliability | |
 | The electrical system’s advanced design is separated into the power system and control system. This functionality minimizes electrical noise while increasing reliability. Dividing the controller into base frame and frame damper provides stability while significantly reducing vibration. A built-in automatic restoration feature guarantees the controllers data integrity. The temperature mapping function allows consistent component placement accuracy to be reliable, regardless of change in temperature within the gantry. |
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| | SM Tape Feeder | |
 | | Feeder Types/Sizes | Feeder Pitch (mm) | | 8mm (1005/0603/0402) | 2, 4 | | 8mm (0603/0402) | 4, 8, 12 | | 12mm | 4, 8, 12 | | 16mm | 8, 12, 16, 20 | | 24mm | 8, 12, 16, 20, 24, 32 | | 32mm | 8, 12, 16, 20, 24, 32, 40 | | 44mm | 8, 12, 16, 20, 24, 32, 40 | | 56mm | | | 72mm | |
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| | SM Vibratory Feeder | |
 | ? Adjustable frequency control
? 24 VDC, 0.8A【0.8
? Maximum of four lanes
? Applicable components - SOP, SOJ, QFP, PLCC, connector, etc. |
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| | SM Tape Feeder | |
| | Feeder Types/Sizes | Feeder Pitch (mm) | | 8mm (1005/0603/0402) | 2, 4 | | 8mm (0603/0402) | 4, 8, 12 | | 12mm | 4, 8, 12 | | 16mm | 8, 12, 16, 20 | | 24mm | 8, 12, 16, 20, 24, 32 | | 32mm | 8, 12, 16, 20, 24, 32, 40 | | 44mm | 8, 12, 16, 20, 24, 32, 40 | | 56mm | | | 72mm | |
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| | SM Vibratory Feeder | |
| ? Adjustable frequency control
? 24 VDC, 0.8A【0.8
? Maximum of four lanes
? Applicable components - SOP, SOJ, QFP, PLCC, connector, etc.
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| | SM Single-Layer Tray Feeder | |
 | ? One-touch mounting allows the tray to be easily inserted and removed from feeder base.
? Flat tray installation surface enables high speed pickup.
? Tray 屈惑俊 蝶扼 辆染 汲摹 啊瓷
? Multiple orientations, based on tray dimensions
? Applicable Trays : 2", 4", 136】316mm, 200】316mm, 272】316mm
? Type : Single-layer tray feeders (136】316mm) with 2 trays
Single-layer tray feeders (136】316mm) with 4 trays |
| | Non-Stop Tray Feeders | |
 | ? Dual level magazine racks allow the component trays to be loaded while the machine is running
? Large capacity tray feeder for various odd-shaped components
? 20 Tray (1 Tray / 1 Pallet)
? 40 Tray (2 Tray / 1 Pallet) |
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| | SM Tape Feeder | |
| | Feeder Types/Sizes | Feeder Pitch (mm) | | 8mm (1005/0603/0402) | 2, 4 | | 8mm (0603/0402) | 4, 8, 12 | | 12mm | 4, 8, 12 | | 16mm | 8, 12, 16, 20 | | 24mm | 8, 12, 16, 20, 24, 32 | | 32mm | 8, 12, 16, 20, 24, 32, 40 | | 44mm | 8, 12, 16, 20, 24, 32, 40 | | 56mm | | | 72mm | |
|
| | SM Vibratory Feeder | |
| ? Adjustable frequency control
? 24 VDC, 0.8A【0.8
? Maximum of four lanes
? Applicable components - SOP, SOJ, QFP, PLCC, connector, etc.
|
| | SM Single-Layer Tray Feeder | |
| ? One-touch mounting allows the tray to be easily inserted and removed from feeder base.
? Flat tray installation surface enables high speed pickup.
? Tray 屈惑俊 蝶扼 辆染 汲摹 啊瓷
? Multiple orientations, based on tray dimensions
? Applicable Trays : 2", 4", 136】316mm, 200】316mm, 272】316mm
? Type : Single-layer tray feeders (136】316mm) with 2 trays
Single-layer tray feeders (136】316mm) with 4 trays |
| | Non-Stop Tray Feeders | |
| ? Dual level magazine racks allow the component trays to be loaded while the machine is running
? Large capacity tray feeder for various odd-shaped components
? 20 Tray (1 Tray / 1 Pallet)
? 40 Tray (2 Tray / 1 Pallet)
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| | SM Feeder Docking Cart | |
 | Significantly reduce changeover time using the SM Series Docking Feeder Cart System. The system allows for replacing a complete feeder configuration in just minutes.
Basic Set Configuration
? Docking Feeder Base
? Docking Cart
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| | SM Feeder Storage Rack / Feeder Exchange JIG | |
 | ? Minimize the space required to store unused or staged SM feeders
? SM feeder storage rack with 100 slots provides storage capacity for up to 100 SM feeders (based on 8mm feeder)
? SM feeder storage rack with 20 slots and the Feeder Exchange JIG provides storage capacity for up to 20 SM feeders (based on 8mm feeder)
? Allows the user to replace tape reels in front of the machine, thus preventing feeder damage and improving work efficiency |
| | SM Feeder Calibration JIG | |
 | Verify and adjust the feeder tape pocket position with the SM Series Feeder Calibration JIG as part of a scheduled system maintenance program to ensure reliable component pickups. |
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| | SM Tape Feeder | |
| | Feeder Types/Sizes | Feeder Pitch (mm) | | 8mm (1005/0603/0402) | 2, 4 | | 8mm (0603/0402) | 4, 8, 12 | | 12mm | 4, 8, 12 | | 16mm | 8, 12, 16, 20 | | 24mm | 8, 12, 16, 20, 24, 32 | | 32mm | 8, 12, 16, 20, 24, 32, 40 | | 44mm | 8, 12, 16, 20, 24, 32, 40 | | 56mm | | | 72mm | |
|
| | SM Vibratory Feeder | |
| ? Adjustable frequency control
? 24 VDC, 0.8A【0.8
? Maximum of four lanes
? Applicable components - SOP, SOJ, QFP, PLCC, connector, etc.
|
| | SM Single-Layer Tray Feeder | |
| ? One-touch mounting allows the tray to be easily inserted and removed from feeder base.
? Flat tray installation surface enables high speed pickup.
? Tray 屈惑俊 蝶扼 辆染 汲摹 啊瓷
? Multiple orientations, based on tray dimensions
? Applicable Trays : 2", 4", 136】316mm, 200】316mm, 272】316mm
? Type : Single-layer tray feeders (136】316mm) with 2 trays
Single-layer tray feeders (136】316mm) with 4 trays |
| | Non-Stop Tray Feeders | |
| ? Dual level magazine racks allow the component trays to be loaded while the machine is running
? Large capacity tray feeder for various odd-shaped components
? 20 Tray (1 Tray / 1 Pallet)
? 40 Tray (2 Tray / 1 Pallet)
|
| | SM Feeder Docking Cart | |
| Significantly reduce changeover time using the SM Series Docking Feeder Cart System. The system allows for replacing a complete feeder configuration in just minutes.
Basic Set Configuration
? Docking Feeder Base
? Docking Cart
|
| | SM Feeder Storage Rack / Feeder Exchange JIG | |
| ? Minimize the space required to store unused or staged SM feeders
? SM feeder storage rack with 100 slots provides storage capacity for up to 100 SM feeders (based on 8mm feeder)
? SM feeder storage rack with 20 slots and the Feeder Exchange JIG provides storage capacity for up to 20 SM feeders (based on 8mm feeder)
? Allows the user to replace tape reels in front of the machine, thus preventing feeder damage and improving work efficiency |
| | SM Feeder Calibration JIG | |
| Verify and adjust the feeder tape pocket position with the SM Series Feeder Calibration JIG as part of a scheduled system maintenance program to ensure reliable component pickups. |
| | Tape Cutter | |
 | Use the tape cutter to automatically cut used paper and plastic tape.
? Non-Docking
? Docking Cart
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| | Splicing Tool Set | |
 | Provide a continuous, steady supply of available components to increase productivity and reduce machine downtime.
? Manual Tape Splicing Tool
? Portable Tape Splicing Tool
? Performs the tape connecting function that guarantees high quality by moving the tool in front of the machine.
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| | Automatic Head Offset Compensation (Optional) | |
 | The SM Series systems use a special placement routine and fixture to calculate the offset of each component, confirming the placement position with the fiducial camera and setting the calculated offset automatically to ensure accuracy. |
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 | |  | |
| Prevent errors before they occur with the SM Series Intelligent Feeder System. Components are assigned to feeders and verified using a common parts database to reduce the possibility of operator error. The database-driven system provides inventory information used to signal when a component supply needs to be replenished (based on its remaining quantity). This feature enables efficient materials management. |
|
| Prevent Incorrect Component Placements | |
 | To prevent inaccurate component placements, the SM Series systems verify that the expected component feeders are indeed in the required locations.
The verification is performed using barcode information that is obtained from the feeder and component when they are installed on the system. The operator is notified of any incorrectly mounted feeder or component before production begins.
• Stops operation after an error occurs if incorrect placement happens.
• Alerts the operator when corrective action is required. |
| | Low Component Supply Warning | |
 | The component shortage warning feature prevent component shortages in real-time during machine operation. This feature minimizes machine downtime by permitting the operator to replenish components in advance so as to not impact production.
• Monitor remaining quantity for each component tape reel
• Alert the user that a component shortage is imminent |
| | Materials Management | |
 | Monitor real-time component inventory with barcode labels attached to the supply reels. Stock levels can be monitored once the reel is assigned to a SM IT Feeder. Monitoring component consumption using the common database allows the operator to replenish the system before the stock becomes |
|
| | | |
| Prevent errors before they occur with the SM Series Intelligent Feeder System. Components are assigned to feeders and verified using a common parts database to reduce the possibility of operator error. The database-driven system provides inventory information used to signal when a component supply needs to be replenished (based on its remaining quantity). This feature enables efficient materials management. |
| | Prevent Incorrect Component Placements | |
| To prevent inaccurate component placements, the SM Series systems verify that the expected component feeders are indeed in the required locations.
The verification is performed using barcode information that is obtained from the feeder and component when they are installed on the system. The operator is notified of any incorrectly mounted feeder or component before production begins.
• Stops operation after an error occurs if incorrect placement happens.
• Alerts the operator when corrective action is required. |
| | Low Component Supply Warning | |
| The component shortage warning feature prevent component shortages in real-time during machine operation. This feature minimizes machine downtime by permitting the operator to replenish components in advance so as to not impact production.
• Monitor remaining quantity for each component tape reel
• Alert the user that a component shortage is imminent |
| | Materials Management | |
| Monitor real-time component inventory with barcode labels attached to the supply reels. Stock levels can be monitored once the reel is assigned to a SM IT Feeder. Monitoring component consumption using the common database allows the operator to replenish the system before the stock becomes depleted. |
| | Off-line Feeder Loading Station | |
 | using offline stations that are connected to the shared database. Assign components to specific feeders to reduce changeover time, and further ensure accuracy using the built-in barcode system.
• Minimize setup time using the Docking Feeder Cart
• Verify feeder and component setup prior to operation using OLP changeover reports |
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| | Alignment | Full Vision(Line Scan Optics) | Placement Rate
(Tact time) | Line Scan Vision | Chip 1608 30,000 CPH (IPC9850)
Chip 1608 30,000 CPH (IPC9850)
Chip 1005 29,500 CPH (IPC9850)
Chip 0603 18,000 CPH (IPC9850)
SOP 20,000 CPH | | Placement Accuracy | Chip | ?50?@3σ / Chip | | Component Range | Range | 0603 Chip ~ □24mm Chip, QFP, BGA (0402 Option) | | Min. Lead Pitch(QFP)/Min.Ball Pitch(BGA) | 0.65mm(QFP) / 1.0mm(BGA) | | MAX. Height | H8mm (Line Scan Camera) | Board Dimension
(mm) | Minimum | 50(L)?40(W) | | Maximum | 510(L)?420(M) (Single Mode) | | 510(L)?220(M) (Dual Mode) | | 510(L)?500(W) (Single Mode, Option) | | PCB thickness | 0.38mm ~ 4.2mm | | Feeder Capacity | 120ea/112ea (Docking Cart) | | Utility | Power | AC200 / 220 / 240V (50/60Hz, 3Phase)
Rating 3.4kVA (MAX.8.9kVA) | | Air Consumption | 5kg/?, 500N ?/min | | Weight | 2,200kg | | External Dimension(mm) | 1,797(L)?1,870(D)?1,527(H) |
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